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Experience


 

Old Systems and Methods of Management
We Have Forgotten and Need to Remember

In 1959, at 16 years of age, I worked as a deck hand on a tug boat in the Houston Ship Channel. At seventeen I started working for contractors in the petrochemical plants doing construction work around Baytown, Texas. At nineteen I was working in the barge repair yards on the San Jacinto River. At twenty I was working for a pipeline company in Texas and Louisiana. I carried all this experience with me as I progressed through college. I was in the first class at University of Texas Business School that used the computer in the business statistical analysis course. and when I earned my Industrial Management & Industrial Marketing Degree from the University of Texas in 1966 I was well grounded in both muscle and scientific methods of management.

In 1967 I joined the U.S. Marine Corps and became an aviator, Maintenance Test Pilot, Aircraft Maintenance Officer, Aviation Maintenance Quality Control Officer, and Aircraft Crash Investigator in both jets and helicopters. I was involved in putting a Marine Air Group on a computerized parts inventory system.

When I left the Marine Corps I started working in the operations and maintenance (O&M) arena and presently have over 38 years experience in direct assistance and consulting support to industry. I was quick to recognize the potential for applying the power of the personal computer to managing maintenance and purchased a Radio Shack Model 1 in 1979 and bought the first spreadsheet program (SuperCalc) and applied it to managing maintenance in 1980. I mastered relational databases on Microsoft Access. I have watched the various scientific methods of management mature and bring unprecedented levels of control to the business processes.

However, not every business process can be managed completely by a computerized process. Prior to the advent of the computer, man had created some very scientific methods for managing the paper associated with technical fields and was able to produce excellent results in the aviation maintenance field. Systems that had paper checks and balances to prevent the loss of a mechanic's task and not let an unsafe airplane take off. This paper system was the apex in managing technical tasks.

As each successive generation of management trainees learned to use the computer they didn't just forget the paper systems, they rejected them. This has been a tragic loss to our society. The promise of computerization never worked as advertised all the way down to managing the worker twisting wrenches. As a result, things and tasks get lost and forgotten. The result is a significant loss of operational efficiency and accidents.

A Solution

I am not an anti-computer guy; however, I do recognize a failure of the computerization of maintenance that can be easily remedied. I teach a  scientific method for handling the paper generated when performing maintenance that supports the computerized system so efficiently that both maintenance and operations are dramatically improved.

Hurricane Ike

A secondary advantage of the complimentary paper system is when the computers go down. I have experienced weather disasters such as Hurricane Carla, Hurricane Alicia, and Tropical Storm Allison. Hurricane Ike is now  introducing a whole new generation of managers to managing without electrical power. The aviation quality paper handling method I teach does not need electrical power to continue the management of critical maintenance needs in an emergency. All maintenance activity can continue uninterrupted and in complete control during the disruption and the collected documentation can be updated into the computer system when power is restored with no loss of continuity.

If you should care to learn more about how this system can improve your O&M control, reduce maintenance costs, and give you continuity in a disaster I would be happy to visit with you.

Sincerely,

David Tod Geaslin

 

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